India Negotiates Su-57 Fighter Deal with Local Production of 120-140 Jets at HAL Nashik


New Delhi, September 28 - India's pursuit of advanced fifth-generation fighter jets has reached a pivotal juncture, with the nation now deeply engaged in high-stakes negotiations with Russia to acquire two squadrons of the cutting-edge Sukhoi Su-57 stealth fighters, alongside ambitious plans for local production of 120 to 140 additional aircraft at Hindustan Aeronautics Limited's (HAL) Nashik facility. This prospective deal, which could redefine the Indian Air Force's (IAF) operational capabilities, emerges amid escalating regional tensions and a pressing need to bridge the squadron shortfall that has plagued the IAF for years. Reports from defense circles indicate that the initial tranche of 36 to 40 flyaway Su-57 jets would form the backbone of two frontline squadrons, providing immediate bolstering to India's air superiority arsenal. The broader vision, however, extends far beyond imports, envisioning a robust Make in India framework that leverages HAL Nashik's proven expertise in assembling Russian-origin platforms like the Su-30MKI. As whispers of this landmark agreement circulate through New Delhi's corridors of power, it underscores India's strategic pivot toward self-reliant defense manufacturing, potentially injecting billions into the economy while fortifying borders against multifaceted threats from the north and west. The Su-57, with its supermaneuverability, advanced avionics, and low-observable stealth features, represents a technological leap and a geopolitical statement, signaling New Delhi's intent to maintain equilibrium in South Asia's volatile airpower dynamics.

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At the heart of these Su-57 procurement talks lies a transformative blueprint for indigenous production, where HAL Nashik, already a cornerstone of India's aerospace ecosystem, would spearhead the assembly of up to seven squadrons' worth of these fifth-generation marvels. Drawing parallels to the resounding success of the Su-30MKI program, under which over 220 jets were indigenously built at the same site, the proposed collaboration with Russia's Sukhoi Bureau promises comprehensive technology transfer, enabling 40 to 60 percent localization in later batches. This isn't mere replication; it's an evolution, incorporating Indian-designed GaN-based AESA radars, mission computers, and weapon suites to tailor the Su-57 for IAF-specific doctrines. The catalyst for this urgency traces back to Operation Sindoor in May 2025, an intense four-day skirmish with Pakistan that exposed glaring gaps in long-range strike and beyond-visual-range engagement capacities. During the operation, the IAF's reliance on aging fourth-generation assets highlighted the perils of squadron depletion, down to 31 from the sanctioned 42, prompting a reevaluation of off-the-shelf stealth options like the U.S. F-35 against Russia's battle-tested Su-57E, which has proven its mettle in real-world conflicts. By channeling production through HAL Nashik, India aims to not only accelerate induction timelines but also cultivate a skilled workforce, fostering ancillary industries in composites, engines, and electronics that could ripple across the defense sector.

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The strategic imperatives driving India's Su-57 deal negotiations are multifaceted, blending immediate tactical necessities with long-term visions of aerospace autonomy. In an era where China's People's Liberation Army Air Force boasts over 2,000 modern fighters, including stealthy J-20s, the IAF's imperative to counterbalance this asymmetry cannot be overstated. The Su-57, touted by Russian Ambassador Denis Alipov at the India Today Conclave 2025 as "the best combat aircraft currently flying," offers unparalleled thrust-vectoring engines, integrated sensor fusion, and supercruise capabilities, making it ideal for deep-penetration strikes and air dominance roles. Yet, beyond hardware, the agreement's emphasis on joint ventures at HAL Nashik aligns seamlessly with Prime Minister Narendra Modi's Atmanirbhar Bharat initiative, potentially creating thousands of high-skill jobs in Maharashtra and positioning India as a regional hub for fifth-generation fighter exports. Russia's sweetened overtures, including source code access and bundled upgrades for existing Su-30MKI fleets, further sweeten the pot, mitigating past concerns over engine reliability that led to India's 2018 exit from the FGFA program. As Aero India 2025 demonstrations showcased the Su-57E's prowess against Western defenses, New Delhi's calculus has shifted: this isn't about stealth alone but about a versatile platform that integrates indigenous innovations, ensuring interoperability with systems like the S-400 and Tejas Mk1A.

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As these Su-57 fighter jet talks progress toward potential inking by late 2025, the implications for Indo-Russian defense ties, and indeed global arms dynamics, are profound. A finalized pact for two initial squadrons plus 120-140 locally produced units at HAL Nashik could swell the IAF's order book, bridging the gap until the indigenous Advanced Medium Combat Aircraft (AMCA) enters service around 2035. Economically, it promises a windfall: enhanced supply chains, technology spillovers into civilian aviation, and a competitive edge in exporting customized Su-57 variants to friendly nations in Southeast Asia and Africa, circumventing Western sanctions on Moscow. Challenges persist, from navigating CAATSA risks to harmonizing timelines with Russia's ramped-up production at KnAAZ, targeting 20 jets annually by 2028. Nonetheless, this bold foray into fifth-generation local production at HAL Nashik heralds a new chapter for India's military-industrial complex, transforming vulnerabilities into strengths and aspirations into aerial might. In the high-altitude chessboard of modern warfare, where deterrence hinges on innovation and resolve, India's embrace of the Su-57 could well tip the scales, securing skies for future generations.

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